Showing posts with label Bayer CropScience. Show all posts
Showing posts with label Bayer CropScience. Show all posts

Tuesday, April 10, 2012

IST Fallout – Institute, WV

The Department of Labor’s Office of Trade Adjustment Assistance published a notice in today’s Federal Register (77 FR 21587-21588) amending their Certification of Eligibility to Apply for Worker Adjustment Assistance for workers at the Bayer CropScience facility in Institute, WV. This amendment adds Professional Maintenance of Charleston (PMOC) to the list of companies that are covered by the original certification that was published in the Federal Register on February 21, 2012 (77 FR 9971).

While the notice states that the eligibility is justified “by increased company imports of pesticides”, the reason behind most of those increased imports is almost certainly the closure of the methyl isocyanate unit at the facility that was used to manufacture the precursor to a number of those pesticides. That unit was closed by the company because of the pressure applied to the company as a result of the Chemical Safety Board’s investigation of the fatal August 2008 explosion in that unit. This was the culmination of efforts by a variety of local and national environmental organizations which were finally supported by West Virginia’s Congressional delegation after the preliminary results of the CSB investigation were made public.

While the neighbors of the Institute, WV facility might feel safer in the absence of the MIC unit’s hazards, it is clear that there was a cost to be paid. An outsider cannot truly evaluate the ‘cost-benefit analysis’ that those residents living have been living through since the decision to close that plant was made, but it is something that should be quantified and evaluated as the pressure continues to mount on the Federal government to impose inherently safer technology standards of facilities that use, make, or store toxic inhalation hazard chemicals.

Monday, February 7, 2011

Bayer CropScience IST Study

Last months announcement that Bayer CropScience would be phasing out the use of MIC poses an interesting problem for the Chemical Safety Board and the National Research Council in regards to the congressionally mandated IST study of the use of methyl isocyanate at the Bayer CropScience facility outside Institute, WV. As I noted in an earlier blog, the tasking document specifically designed the purpose of the study to look at the potential alternatives to MIC production and use, not the broader issue of the employment of inherently safer technology.

Bayer IST Study Moving Forward

According to a recent article on the Chemical & Engineering News web site the study is moving forward with the first public meeting on February 9th in Washington, D.C. The study report is expected to be published in September.

The article quotes Dorothy Zolandz, director of the NRC panel that is conducting the study, as explaining that:

“Here we have an actual on-the-ground plant that we can use to enlighten us about how these assessments are carried out, what their capabilities and limitations are, and so forth. We have a real case study”
Since the recent CSB report on the 2008 fatal accident at the facility indicates that the owners took a number of safety measures to physically protect the MIC storage systems to prevent potential releases, it seems obvious that Bayer and its predecessors had a firm understanding of the safety issues they were dealing with. If that understanding was informed by a documented look at the potential alternatives to using MIC, then this NRC study may provide a valuable look at the IST process in a real world application.

An interesting look at the potential outcome of the study comes from Daniel Horowitz, CSB’s managing director of congressional, public, and board affairs; who is quoted as saying:

“Our interest has always been how inherently safer designs can benefit industry as they strive to make processes safer. We are hoping for advice from [NRC] on how we as an agency should look at these inherently safer technological issues in our accident investigations”
IST as a Political Issue

While the noise around the political debate about the use of IST procedures as part of the CFATS process has diminished because of the recent political changes in the House and Senate, anyone that really expects this issue to disappear underestimates the concerns of many people in organizations like Greenpeace and many union organizations. While their political influence is on the wane (and that is always a potentially temporary situation in this country, as closely divided as we continue to be), they will continue to make their voices heard.

I have always tried to maintain a middle ground on the IST issue. I think that the basic concept of taking a serious look at the potential alternative chemical processes to reduce safety and security risks is something that anyone should be able to agree is a worthwhile exercise. The problem of requiring such an exercise as part of a security process is defining how is should be done. And that is something that neither side in the debate has been willing to discuss.

This study by the NRC may give us a good look at how an actual IST process has been conducted by industry. With the issue of the continued use of MIC at Bayer CropScience now a settled, we can hope that the study will spend more time looking at how the IST study process was conducted at the Institute, WV facility over the years. An NRC recommendation of how to conduct such a study would be a valuable contribution to the IST debate.

There is another contribution to this debate that ought to be studied. Many opponents of an IST mandate in CFATS have argued that the chemical industry already looks at IST as part of their business model. They point to the number of facilities that have changed their processes as a result of the CFATS regulations as how the current business model achieves IST results.

It would be interesting for someone to take a detailed look at how many of the facilities that have dropped out of the CFATS process (there were over 6,000 covered facilities in the original Top Screen evaluation and fewer than 5,000 facilities currently in the process) did so because of IST type process changes and how many were due to the current economic situation. This is a study that the Rep. King and his Republican fellows on the House Homeland Security Committee should have no problems supporting. It would be relatively cheap to conduct and would provide valuable information for the debate. And it could be inserted in the final FY 2011 budget.

Wednesday, January 26, 2011

CSB Looked at Bayer Blast Protection

Earlier this week I did a short blog post about the Chemical Safety Board’s report on the deadly Bayer CropScience process explosion [which is no longer available on the CSB site]. The lengthy report has a wealth of information that should be read by chemical safety personnel. While this is a chemical safety report, there is also a very valuable section of potential interest to security professionals dealing with the design of the blast protection provided to the above-ground methyl isocyanate (MIC) day tank.

Reading Appendix C to this report, I was impressed with the efforts that the facility designers took to protect that day tank from the potential effects of an explosion or fire in the vicinity of the tank. I have been a frequent critic of the response of Bayer CropScience management to this incident, but there is no doubt that the people designing the facility understood the potential risks associated with MIC and made an honest and expensive effort to reduce the risks associated with that material and mitigate potential releases.

The only real shortcoming, in hind sight, was that the blast protection design only looked at accidental fires and explosions; it didn’t consider potential attacks on the system. High-risk chemical facilities (which technically the CropScience facility isn’t since it is an MTSA covered facility [in West Virginia?]) need to reconsider the safety designs at their facility in light of the potential risks of terrorist attack.

For example, when considering blast protection requirements one would have to consider if the tank (or whatever critical process element) is positioned in such a way to make it vulnerable to potential vehicle-borne improvised explosive devices. If it is so exposed, the design basis for the blast protection needs to account for that sized potential explosion.

In any case, anyone that is responsible for safety or security at a facility containing large containers of toxic inhalation hazard (TIH) chemicals should read Appendix C to the Bayer CropScience report by CSB.

Monday, January 24, 2011

CSB Report on Bayer CropScience Accident

Last Thursday, at a public meeting in Institute, WV, the Chemical Safety Board approved their final report into the investigation of the deadly explosion at the nearby Bayer CropScience facility in 2008. According to a CSB press release, the “CSB found multiple deficiencies during a lengthy startup process that resulted in a runaway chemical reaction inside a residue treater pressure vessel”.

I had earlier reported that there might be a discussion of the National Academy of Sciences study commissioned to review the consideration of inherently safer technology for the Bayer CropScience facility. That discussion did not happen. That may have been because of a recent report by Bayer that they would stop manufacture, storage and use of methyl iscocyanate (MIC) at the West Virginia facility within the next 18 months. There has been no public discussion of how that announcement will affect the conduct of the NAS investigation.

One of the specific recommendations made by the Board would end up having a major effect on the chemical process industry if it were widely adopted. CSB recommended the establishment of a state level “Hazardous Chemical Release Prevention Program” modeled on the program in Contra Costa County in California. Noting that OSHA and EPA have inadequate resources to enforce their safety programs, CSB Chairperson Dr. Moure-Eraso is quoted as saying that “local jurisdictions can put together highly effective and targeted inspection and enforcement programs, funded by levies on the plants themselves”.

Industry has long resisted such efforts at local regulation of chemical safety and security. They note that such patchwork regulations make it difficult to manage multiple facilities. I think that the problem with such regulations is that they make the protection of industrial neighbors dependent on the expertise and gumption of local governments. Adequate enforcement of existing OSHA and EPA regulations would be a much better solution because it should provide protection for people around all chemical facilities, not just a few select areas.

Monday, January 3, 2011

CSB to Report on Bayer CropScience

The Chemical Safety Board just reported that they will be holding a public meeting in Institute, WV on January 20th to discuss the final report on their investigation of the August 28, 2008 explosion at the Bayer CropScience facility that killed two workers.

Hillary Cohen, the Acting Director of Public Affairs for the CSB confirmed that a representative from the National Academy of Science is currently expected to participate in the discussion at the public meeting. Last year the Chemical Safety Board commissioned the NAS to conduct a study of the possibility of using inherently safer technology practices at the Bayer CropScience facility to reduce or replace the use of methyl isocyanate (MIC), a toxic inhalation hazard (TIH) chemical used in the unit involved in the accident under investigation.

Thursday, September 2, 2010

CSB-NAS Bayer CropScience Study

Today the Chemical Safety Board announced that a 12-month study of “on the feasibility of reducing or eliminating the inventory of highly toxic methyl isocyanate” at the Bayer CropScience facility outside of Institute, WV has begun.

The CSB press release includes a link to the 4 page study proposal that has been revised since the CSB finished receiving public comments on their earlier proposed study. I haven’t had a chance to fully review the revised proposal. I’ll have more comments when I have reviewed that document.

Again, as I have mentioned in earlier blog postings, this study is of great importance to the people living near the CropScience facility. It is, however, probably going to be more important in the on-going debate in Congress about the use of inherently safer technology as a governing principle in chemical security evaluations.

Saturday, May 15, 2010

CSB IST Study Comments 05-14-10

On Friday the Chemical Safety Board (CSB) posted a new document link to their Open Government web page to replace the two earlier documents that provided copies of comments that they had received about their proposal for a National Academy of Sciences study of the use of methyl isocyanate at the Bayer CropScience facility outside of Institute, WV. The purpose of that study is to determine if it is possible to use an inherently safer technology (IST) technique to further reduce or eliminate the storage of MIC at that facility. The Politics of the Study While Congress tasked the CSB to specifically look at the Bayer situation, the CSB formulated their proposal to first have the NAS investigation establish a methodology for evaluating IST techniques. In the long run, this methodology will probably be more politically significant than the application of that method to the CropScience facility. This is especially true as Congress continues to consider as part of the permanent authorization of the CFATS process requiring high-risk chemical facilities to conduct their own IST evaluation. This political situation is certainly reflected in the variety of organizations that contributed to the 28 responses contained in this document. Only four of the comments come from the immediately affected West Virginia community and this includes the Bayer response. Most of the remaining comments come from organizations from both sides of the IST political debate. As I noted in an earlier blog, this is not only appropriate given the proposed scope of the study, but politically important. A rigorously developed methodology for evaluating the relative effectiveness of IST technique that takes into account both the technical and financial issues will go a long way in refining the debate on the IST in CFATS debate. Combined with the soon to be released science-based definition of IST from the Center for Chemical Process Safety (CCPS) this study should provide a detailed, practical basis for the political discussion so that it can move beyond the current philosophical realm; there being no potential short-term resolution to the philosophical differences between the two sides. Study Design CSB now has the difficult task of formulating their formal requirements for this study. They must take into account the issues identified in the conflicting comments received from the larger community as well as the separate requirements of the local issues at the Bayer facility. It might actually be best if they task the NAS with establishing two separate panels. The first would be tasked with the methodology development task while the second would be responsible for implementing that methodology on the specific facts associated with the Bayer CropScience facility. The first panel would have technical experts from academia and organizations like CCPS. Organizations on both sides of the political debate should also provide technical representation on this panel. Additionally, this panel should include some representation that could specifically address the financial analysis questions that will inevitably need to be addressed in the methodology. The second panel would need to be more focused on the specific needs of the local debate. The bulk of the panel would again be technical experts without a specific interest in the local situation. The panel should also include representatives from Bayer, the local government, and the local community advocacy groups. The Way Forward What is not yet clear is how the CSB intends to handle further public discussion of this study formulation process. One school of thought would have the CSB provide a copy of the final draft proposal for additional public comment; roughly the equivalent of posting a ‘final rule’ in the Federal Register. This would be a formal recognition of the political nature of this proposed study. Those that would look at this as a strictly scientific endeavor would note that CSB has already provided more than enough public comment opportunities and further delay would serve no legitimate purpose. I tend to fall more into the middle ground. While I think that further debate might be beneficial, I think that the political need for the IST evaluation methodology is so great that further delays for more discussion is not warranted. I would like to see the CSB post a copy of the formal study requirements on their web site when they send it to the NAS. This would allow for a parallel political discussion to take place while the formal study gets under way.

Thursday, May 13, 2010

Additional CSB IST Study Comments

With the final day for submitting comments on the proposed National Academy of Sciences study on the IST situation at the Bayer CropScience facility in Institute, WV the Chemical Safety Board posted a second batch of comments that it has already received. The nine included in this file bring the total to 20 comments received to date.

I am happy to see that there are some major players on both sides of the IST debate that are included in the second batch of submissions, including the ACC, Greenpeace, API/NPRA and the AFL-CIO. Still nothing from Bayer, but they may be maintaining a low profile on this matter. I’m surprised though that they haven’t at least submitted a letter confirming their support for such a study; that would seem to me to be a PR101 requirement.

Well, we still have today for submissions, so I expect that there will be at least one more batch of comments posted on the CSB web site, perhaps tomorrow or next Monday. If we continue to get the major player’s views on the record, I’ll withdraw my earlier complaint about the short time frame for the comment submission process.

Friday, May 7, 2010

CSB MIC Study Comments

The Chemical Safety Board has published on their site the public comments that they have received so far on their proposed National Academy of Sciences study on the methyl isocyanate situation at the Bayer CropScience plant in Institute, WV. They have posted eleven comments (including mine) though their 15 day comment period doesn’t actually end until Monday. The comments that they have received to date have been interesting and varied. They come mainly from academics and consultants. With the short response time that CSB provided for comments, I am not surprised that there have been so few comments received. What does concern me, however, is that many of the commentors are so unfamiliar with the public record of this particular case. A couple of the commentors suggested transportation safety measures for MIC, apparently unaware that the material is produced on-site. Other commentors suggested just-in-time or in situ manufacturing without realizing that the Institute plant uses a continuous manufacturing process so that it can supply MIC to multiple processes, including at least one not owned/operated by Bayer. Political Considerations Readers of this blog, and the smaller number that may be aware of my personal blog, will know that I am an admirer and ardent supporter of the work that the Chemical Safety Board does. This is one of the reasons that I was very happy to see that they would be responsible for the design of the NAS study of the IST issues at Bayer. Their single minded devotion to process safety and ability to delve into the minutia of safety issues will provide the proper focus for the planned study. I am not sure, however, that they realize that this is not solely, or perhaps even mainly, a process safety issue. In a much larger sense it is a very potent political issue. Both sides of the current debate on the use of IST techniques as security measures are going to be looking to this study to validate their particular view point. The side that does not receive that validation will, in the current political climate, almost certainly vilify the study and perhaps the messenger as well. The only way that the CSB is going to be able to avoid that political fight is to ensure that both sides have an ample opportunity to provide their input into the design process for the study. If CSB can get the support from both sides at the start of the study and the NAS provides a reasonably balanced (both technically and politically) study team, then the study will face much less criticism when it is published. While the Board is well known for its technical competency, they are not exactly political neophytes by any stretch of the imagination. I had hoped that they had the necessary political acumen to pull of a successful response to this techno-political problem. I was concerned when I saw the 15 day comment period and their failure to use the Regulation.gov comment mechanism. Seeing the lack of politically important commentors to date, has increased my level of concern. We still have today and Monday before the current comment period expires. We may yet get the necessary participation. Or, more likely, CSB will announce an extension of the comment period and then lobby the important parties to gain their participation.

Thursday, October 29, 2009

HR 2996 Conference Report

Yesterday the Conferees for HR 2996 completed their revisions of HR 2996 to reconcile the differences between the House and Senate Versions of the Department Of the Interior, Environment, And Related Agencies Appropriations Act, 2010. While there were no specific provisions in the bill affecting chemical facility security rules or regulations, there were two provisions of the Conference Report that will be of interest to the chemical security community. IST Study The first provision was included in the section of the legislation pertaining to the Chemical Safety Board. Out of the appropriations for that organization the legislation specifies that “$600,000 shall be for a study by the National Academy of Sciences to examine the use and storage of methyl isocyanate including the feasibility of implementing alternative chemicals or processes and an examination of the cost of alternatives at the Bayer CropScience facility in Institute, West Virginia” (pgs 133-4) This provision was inserted specifically by Sen. Byrd (D, WV) and clearly supported by Sen. Rockefeller (D, WV). Brought about by last year’s fatal accident at the Bayer CropScience facility and this year’s fiasco in the run up to the CSB hearing, this is a direct slap at operations and management at that facility. It is not clear whether this is a security issue or purely a safety issue, but it is clearly an IST assessment similar to those envisioned in HR 2868 and HR 3258. It is not clear how the $600,000 figure was arrived at, or whether it will ultimately be enough to cover the costs of the evaluation done by NAS. It does establish a baseline of sorts for the types of costs that a complex IST evaluation might be expected to incur. Congress needs to take this into account when they continue their consideration of HR 2868 and HR 3258. Continuing Resolution II Division B of this version of HR 2996 is another continuing resolution for the appropriation bills that have yet to wind their way through the House and Senate. The date on this CR is December 18th. That now becomes the effective target date for the first session of the 111th Congress to adjourn. Since the work on the Homeland Security and now the Environmental Protection Agency appropriation bills have been completed the CR will not directly affect chemical security regulation funding. It does provide a glimpse, however, about how much longer legislative work has to get completed in the current session.

Wednesday, August 26, 2009

MIC Storage to be Reduced by 80%

In news releases by the Chemical Safety Board and Bayer CropScience, it was announced this afternoon that the Bayer CropScience facility outside of Institute, WV will voluntarily reduce their routine inventory of Methyl Isocyanate by 80% and eliminate all above ground storage of that material. This will involve shutting down all production at the facility’s West Carbamoylation Center within one year. This center was the site of last year’s fatal accident. According to an article by Ken Ward on WVGazette.com local activists are pleased with the announcement.

Wednesday, July 22, 2009

S 1274 Status Update – 07-21-09

The Senate Committee on Commerce, Science, and Transportation held an Executive Session yesterday afternoon at which they marked-up S 1274, a bill to prevent the re-occurrence of the efforts of Bayer CropScience to limit the discussion of information related to their fatal accident last year by excessive claims of coverage as Sensitive Security Information. The bill was ordered to be reported favorably with an amendment in the nature of a substitute. There was no discussion and the substitute language is not currently available. When the Committee report is made available, I’ll take a look at what changes have been made. I’m still not sure why Sen. Rockefeller (D,WV), the sponsor of this bill, is proceeding with this legislation as he was able to get identical provisions added to the Senate version of HR 2892, the DHS FY2010 Budget. Of course that bill has not yet passed, or even come out of conference committee. He may just be covering his bets.

Monday, July 13, 2009

SSI Language in Senate Version of HR 2892

The Senate included a number of new amendments when they passed the DHS FY 2010 budget last week. Adding these amendments to HR 2892 ensured that each house will have to consider the bill one more time after the conference committee works out the differences between the two versions of the bill. Friday afternoon the GPO still did not have the version of the bill passed in the Senate available on their web site so it is difficult to tell exactly what was included in the bill, but two things seem to be clear, the CFATS extension remains intact and Senators Rockefeller and Byrd (D, WV) managed to get Sensitive Security Information (SSI) clarifying language (Senate Amendment 1401) added to the Senate’s version of the bill (thanks to Ken Ward for pointing this out in his blog). SSI Clarification This amendment adds the same language to three different sections of 49 USC; §114(r), §40119(b), and §70103(d). The language is identical to that found in S. 1274 that had been introduced by Sen. Rockefeller. That language reads:
“(3) Nothing in paragraph (1) shall be construed to authorize the designation of information as sensitive security information (as defined in section 15.5 of title 49, Code of Federal Regulations)-- “(A) to conceal a violation of law, inefficiency, or administrative error; “(B) to prevent embarrassment to a person, organization, or agency; “(C) to restrain competition; or “(D) to prevent or delay the release of information that does not require protection in the interest of transportation security, including basic scientific research information not clearly related to transportation security.”
The intention of this language is to prevent a repeat of the situation that happened earlier this year when Bayer CropScience applied the SSI label to huge quantities of information requested by the Chemical Safety Board (CSB) in their investigation of the deadly accident at the Bayer CropScience facility last year. In the end Bayer relented and admitted they were attempting to control the public release of information to avoid having a public discussion about the safety and security of their methyl isocyanate (MIC) production and storage. This language should make it clear that the intention of the SSI ‘classification’ is not to protect a facility like Bayer CropScience from public scrutiny of their potential effect on the health and safety of the surrounding communities. Unfortunately, from the House testimony it is clear that Bayer knew that much of the information that they were marking as SSI should not have been marked that way. Thus, it is not clear that this would have prevented the SSI classification fiasco seen earlier this year. Short of adding some sort of punitive language to these clarifications, I don’t see how this amendment to the DHS budget is going to solve the underlying problem. The Underlying Problem The problem wasn’t really that Bayer was inappropriately classifying the information (though they were certainly doing that), but that there were no provisions in the regulations for the Chemical Safety Board’s use of SSI information. The Coast Guard was quick to point out that the CSB certainly had a ‘need to know’, but it would have helped if that had been codified in the regulations. The CSB has a statutory mission of investigating chemical related accidents and disseminating information from those investigations to prevent similar incidents at other facilities. This caused a problem in this case because CSB did not have any guidance on what SSI information that it could disclose while fulfilling its reporting mission. The CSB was afraid that it would run into legal problems publicly disclosing security information. Ultimately, the CSB did get Coast Guard approval for the specific information they would provide in their public meeting, but there are still questions about how to deal with potential legitimate SSI in the final report. Suggested Solution What is needed is for the SSI rules {and the Chemical-Terrorism Vulnerability Information (CVI) rules} to be amended to specifically provide for the handling of ‘classified’ data in CSB investigations and for SSI/CVI handling rules to be built into the CSB rules. This will probably have to be handled as stand alone legislation rather than trying to incorporate it into some spending bill; the CSB is funded under the EPA budget bill, while the Coast Guard is funded under the DHS budget. First, and maybe most importantly, CSB needs to be added to the list of agencies to which disclosure of mandated information means that that information automatically removed from either SSI or CVI protection. Other agencies on the current lists include EPA, and OSHA. The intent is to insure that facility security information does not become justification for avoiding other regulatory responsibilities. Next provisions need to include a requirement for CSB to formally notify DHS of the initiation of all formal investigations. DHS would then be required to determine if the facility in question was a covered facility under MTSA, CFATS, or a variety of TSA administered security programs. DHS would be required to notify the CSB of the facility’s covered status and to provide liaison officers from the appropriate agencies. The CSB investigation team and supporting staff would be authorized to ask for (and receive) any documentation that they deem appropriate to their investigation. During the investigation they would be required to protect all appropriately marked documents in accordance with the appropriate regulations. All notes made from appropriately marked ‘controlled’ documents would include identification of the source document and security markings. When the same information is found in an uncontrolled document, the information cite should reference the uncontrolled document and not mention the classification from the controlled source. If at any point during the investigation, it becomes evident that the accident was the result of a deliberate attack rather than a process accident, CSB would cease to be the lead agency in the investigation. The properly protected and controlled documents could then be turned over to the new agency lead or remain with the CSB personnel still supporting the investigation. In any case, all security information would still be protected in accordance with the appropriate regulations. In writing their final report on a chemical accident, CSB would strive to avoid mention of security measures, unless, in their opinion, those security measures directly contributed to the cause of the accident or hindered the response to the accident. In any case, the final report would not be classified. Security measures that contribute to the cause of a serious chemical accident or result in additional deaths, serious injuries, or property damage because they hindered the emergency response to that accident require a public discussion to prevent similar occurrences at other facilities. While security measures may be compromised, the results of a severe chemical accident will do more to compromise security while they endanger the public health and safety. A classified annex could be prepared to allow CSB investigators (and or DHS liaisons) to comment on any security measures that might cause issues in other instances, but do not pose an imminent danger. Like wise, the classified annex could also be used to point out short comings in the security program at the covered facility. In either case DHS should ensure that such a classified annex be given the widest possible distribution within the chemical facility security community so that other facilities can correct similar problems at their facility. The Importance of Security and Safety While there will be the inevitable discussion about which is more important, safety or security, it must be remembered that as far as high-risk chemical facilities are concerned they are two sides of the same coin. The purpose of both is to protect employees at the facility and their neighbors in the community from the threat of exposure to the consequences of an unplanned release of hazardous chemicals. An unsafe facility is a security risk; a severe accident will compromise security measures. An insecure facility is an unsafe facility; a chemical release will do the same damage whether it is caused by an accident or a terrorist attack. The safety and security communities must come together and work as a team to protect the greater community.

Wednesday, May 6, 2009

CSB Asked to Look at IST for Bayer Crop Science

According to reports on WashingtonPost.com and WVGazette.com Sen. Rockefeller (D, WV) has joined Chairman Waxman (D, CA) of the House Energy and Commerce Committee in sending a formal letter to the Chairman of the Chemical Safety Board (CSB) requesting that the board look at inherently safer technology (IST) alternatives to the bulk storage of MIC at the Bayer CropScience facility outside of Institute, WV. Both of these articles, and an accompanying blog by Ken Ward at the Gazette, do a good job of looking at the political reasons behind the letter that was also signed by two other key members of Waxman’s committee; Stupak (D, MI) and Markey (D, NY), both sub-committee chairs. The Post article notes that Chairman Bresland told their reporter that he had “agreed with the key concepts in the letter, and in fact had already asked Bayer CropScience for studies it had done on alternatives.” Thanks to Bayer’s feeble and short lived attempts to hide information from the CSB investigators about the fatal accident last August, their worst fears have been realized; the CSB investigation will now take a detailed look at the MIC storage situation that was only marginally involved in the actual incident. Bayer can take small comfort in the fact that the CSB has no authority to direct or require Bayer or any agency to do anything. Their congressional mandate only allows CSB to make recommendations (recommendations that have been routinely ignored by EPA and OSHA; but that is another story). So, even if CSB provides a detailed report providing a technically and financially feasible alternative to bulk storage of MIC, there is currently no way to compel Bayer to implement that IST alternative. The important word in that last sentence is ‘currently’. CFATS Reauthorization Implications Waxman’s committee and the House Homeland Security Committee are supposed to be working on mark-ups of a re-authorization bill for the Chemical Facility Anti-Terrorism Standards (CFATS) program. While I have not seen a copy of the staff draft, I am almost certain that it contains provisions for DHS to be able to require at least some high-risk chemical facilities to implement ‘technically and financially feasible’ IST projects to reduce the potential risk from a terrorist attack. The Homeland Security Committee included this type of IST provisions in their HR 5577 bill last year and Waxman, Stupak and Markey made very pointed IST comments in the recent Bayer Crop Science Hearing. The politically important signature on this letter is that of Sen. Rockefeller. He has long been a supporter of the chemical industry in West Virginia (it is a major employer in that state) and might have been counted upon to vote against a CFATS reauthorization bill that contained strong IST language, or at least to not vote for cloture on such a bill. His anger at Bayer may be strong enough to change that vote. A finding by the CSB that Bayer has been avoiding a technically and financially feasible alternative to fatten their profit margin would go a long way to making Sen. Rockefeller an IST supporter. If the CSB report comes out before the CFATS reauthorization vote in the Senate (a long shot, CSB takes their time to prepare a careful and thoughtful report) IST proponents will certainly use that report as a major part of their argument in support of IST provisions in the bill. A strongly worded CSB recommendation to implement some sort of IST to reduce MIC storage will go along way to increasing the probability of passing a CFATS reauthorization bill with strong IST provisions. Independent Evaluation of IST The chemical industry has been actively working to avoid having any kind of IST provision in the CFATS reauthorization bill. They take the stance that DHS has neither the manpower nor technical expertise required to review the technical and business data necessary to make the determination that an IST project is technically and financially feasible. This is an argument that makes a great deal of sense to industry supporters in Congress. In an earlier blog I recommended that the National Academy of Sciences establish a Inherently Safer Technology Process Review Board to independently review IST data provided by the highest risk chemical facilities that have toxic release COI. Some would argue that the CSB already exists and could perform that review. Unfortunately, the CSB is currently understaffed for its existing mission of accident investigation. Extending it’s mandate to include general IST evaluations would require an extensive increase in its manpower and budget. One thing is certain though; the current IST review requested by Waxman and Rockefeller will serve as a blue print for how such a review should be done. I think that it will be a beneficial exercise regardless of the outcome. IST proponents will use it as an example (if CSB does recommend an alternative strategy) of why legislation should give the DHS Secretary the authority to mandate IST implementation. Industry, on the other hand will be able to point to even a positive CSB recommendation for IST implementation as an example of how complex a decision this can be and how much effort must be put into a legitimate IST review.

Monday, April 6, 2009

CSB vs Bayer CropScience – Round 2

According to news reports on WVGazette.com on Friday, the Chemical Safety Board and the Coast Guard have come to an accommodation on information that will be released at a public meeting on April 23. The CSB will conduct that meeting in Institute, WV to review the explosion at the Bayer CropScience plant just outside of that town last summer. Bayer had tried to stop disclosure of some information in such public venues because it was considered Security Sensitive Information (SSI) under the Maritime Transportation Security Act (MTSA). The CSB had scheduled their normal public hearing last month to review the status of their current investigation into the explosion that killed two people at the site. There were concerns that the explosion could have damaged a nearby methyl isocyanate (MIC) tank that could have endangered the nearby community. The CSB had to cancel that planned meeting when Bayer claimed that some of the information that was going to be discussed was SSI and prohibited from public disclosure. The CSB took their information to the Coast Guard, the agency that is responsible for the administration of the MTSA and determining what information is actually SSI for covered facilities. The Institute, WV facility is considered a ‘maritime’ facility because it is located on a navigable water way and ships and receives chemicals via river barges. The Coast Guard announced Friday that any ‘outstanding issues’ had been resolved. An earlier blog by Ken Ward, Jr. on the same web site noted that Sen. Rockefeller (D, WV) had sent a letter to Admiral Thad W. Allen, commander of the Coast Guard, outlining his concerns about the CSB vs Bayer controversy. According to the blog Sen. Rockefeller’s letter objected to the perceived use of MTSA regulation to avoid public disclosure of important aspects about the safety and security of the facility. Now, Sen. Rockefeller’s letter almost certainly had no affect on the resolution of the ‘outstanding issues’ between CSB and the Coast Guard. After all Sen. Rockefeller is just a United States Senator representing the good citizens of Institute, W.V. Oh yes, he is also a Committee Chairman of the Senate Committee on Commerce, Science, and Transportation. The fact that this committee has oversight responsibility for the Coast Guard would have had no effect on Admiral Allen. Congress still needs to resolve the issue of the conflict between the CSB’s mission to discuss lessons learned from serious chemical accidents and the DHS (the Coast Guard is a part of DHS) mission to protect SSI from disclosure to protect MTSA covered facilities from potential terrorist attack. Similar problems could arise if there were a serious incident at any of the almost 7,000 high-risk chemical facilities covered under CFATS and the Chemical-Terrorism Vulnerability Information (CVI) rules that protect much of the information about the security of those facilities. A subcommittee of the House Energy and Commerce Committee will meet the first day that Congress is due back from their Easter Recess to look at the relationship between the CSB and the potential release of SSI information. Perhaps that hearing should also look at the potential CVI issues at other facilities with a view to addressing the issues in the upcoming CFATS reauthorization legislation.

Thursday, March 19, 2009

Reader Comment 03-19-09 – CSB vs Bayer

Poppy left a comment on my blog from Monday about the CSB vs Bayer controversy. The comment provides links to a couple of articles/editorials on C&E News, a publication of the American Chemical Society about the secrecy-disclosure issue. I would add to that a link to the blog from the editor of the West Virginia Gazette. I was concerned that none of these mentioned the CSB press release from last Friday that announced that the public meeting was going forward. I just went back and confirmed that that press release was still on the CSB web site, so presumably the public meeting is still on. I still have not heard or seen anything that would indicate that there will be any restrictions on what the CSB will discuss about the results of their inspection. While I can understand the Bayer would not want any security details about their facility discussed in a public forum, I do not think that that is their real issue in this case. If it were they could have quietly contacted the Captain of the Port who could have had a quiet talk with the CSB. CSB could have gone forward with their original public meeting while practicing a little discretion about the discussion of security issues. But, looking at the CSB reports from previous incidents I see no indication that they would have had anything to say about security issues. Wait, let me modify that; unless they thought the security issue contributed to the accident. This has not been an issue to date, but it could conceivably be in this or some future case. But there is another way that the CSB could compromise security. Process Safety is Part of Security Process safety and facility security are curiously intertwined. A process that is not adequately protected from a safety stand point cannot be adequately defended from a terrorist attack. If the process controls (physical, electronic and human factors) are not designed to protect against all known and suspected catastrophic process upsets, the process becomes that much more susceptible to a successful terrorist attack. If, for example, there are not multiple redundant systems to protect against a known runaway reaction condition, a terrorist would only have to interrupt only a single control system feed to cause a catastrophic chemical reaction. Now if this is the type security issue that Bayer is trying to avoid having discussed, too bad. It is not something that has been addressed by either MTSA or CFATS. Neither Congress nor DHS is chemically savvy enough to have realized that process safety is part and parcel an integral component of facility security; which is a shame in many ways. I think the people from DHS would be much more aggressive at enforcing process safety rules than either EPA or OSHA has been to date. CSB will Investigate and Report CSB will continue to do what they do best. Investigate chemical related accidents and get to the root cause of the incident. And from their search they will distill the lessons that the chemical community needs to learn to move forward to a safer and more secure future. Bayer needs to do what so many other companies have done before them in this situation; suck it up, say the ‘mea culpa’, and fix the identified problems. If they can’t or won’t do that, security is the least of their problems.

Monday, March 16, 2009

CSB to Hold Bayer CropScience Public Meeting

On Friday the Chemical Safety Board announced that they would hold a public meeting in Institute, WV to discus the August 2008 fatal accident at the Bayer CropScience facility. The meeting will be held on April 23, 2009 at West Virginia State University. According to the press release: “Pre-registration is not required, but to assure adequate seating attendees are encouraged to pre-register by emailing their names and affiliations to bayer@csb.gov by April 10. There is no mention in the current press release about the previous Bayer warning that the information to be covered in the meeting was protected from public release under provisions of the Maritime Transportation Security Act (MTSA). The meeting that was originally scheduled for March 19th, was canceled to allow the CSB to investigate the Bayer claim. I have not seen any public comment about the discussions between CSB and the Coast Guard, the agency that administers the MTSA. There have certainly been discussions, but no one is discussing what limitations (if any) the Coast Guard feels the MTSA information security requirements places on the public discussion of the CSB investigation of the incident. There is always the possibility that Bayer might try to get an injunction to stop the public meeting based on their earlier claim of information protection under the MTSA. Courts are usually reluctant to get involved in pre-emptive disclosure arguments. Alternatively, Bayer might appeal to Secretary Napolitano as the person ultimately responsible for actions taken under MTSA. Action would probably be unlikely if the Coast Guard and the CSB have come to an agreement on disclosure limits. That agreement would probably already have been vetted to the Secretary’s office. It will be interesting to see what questions, if any, the CSB refuses to answer at their meeting. Unless there are questions specifically about the security arrangements at the facility, I would not expect there to be any problems. Security arrangement questions would probably not have been answered by the CSB in any case. I do expect that there will be a Coast Guard representative present at the meeting, probably even the local Captain of the Port, the person responsible for port facility security under MTSA.
 
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